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Mass Air Flow sensor. Used to measure the amount of air entering the intake. This sensor works by heating an element and then measuring the rate of c...
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Re: Smarter strut rods

Subject: Re: Smarter strut rods
by dstaley on 2009/5/10 21:10:43

Thanks, guys.

I got a little bit more done over the weekend. I got all of the machining done on the strut rod bracket, now all I need to do is spend some time rounding the ends (by hand, unless I pick up the belt sander on Tuesday that I've been considering) and maybe powder coat it black.

I still haven't figured out how to post pictures on this site well. I'm sorry that the pictures come out in unpredictable sizes.

Here are some pictures of the machining:

The 3" x 1-1/2" x 2' 6061-T6511 bar I started with:

6061-T6511 block, 3" x 1-1/2" x 2'

First I machined the bar to length and cut the slots for the rod ends:

Block machined to length and slots for rod ends cut Side cuts begun, ready for radius Bottom side of camber rod bracket finished Top side of partially done camber rod bracket
Beveling end of camber rod bracket before the end is rounded by hand. Side of camber rod bracket during machining Partially finished camber rod bracket Almost finished camber rod bracket

I also got the chromoly strut rod tubes and all of the bolts powder coated (chassis black), along with a bunch of other rear suspension/differential parts. I might actually have this thing back together some time this year!
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