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flyboy | Re: MF'r broke down....round two!!! | ||
Elite Guru
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Wow! Glad I bought a GM cam, though maybe that doesn't matter. I would think the workman would notice a bent cam during installation. |
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Posted on: 2011/6/23 18:03
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BillH | Re: MF'r broke down....round two!!! | ||
The Stig Moderator
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I bought a bunch of them. I was building and selling bump-steer gauges at the racetrack. No one even complained about those indicators. |
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Posted on: 2011/6/23 18:04
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Every man dies but not every man lives. |
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PeteK | Re: MF'r broke down....round two!!! | ||
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Your eye cannot see .005 out of straight. The only way to know, is to check. |
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Posted on: 2011/6/23 20:24
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"It was really on a pass until it came apart." "Yeah. They always are." |
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Matatk | Re: MF'r broke down....round two!!! | ||
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I got a few minutes to work this morning. Disassembled the distributor shaft and checked it out. Placed it in an L bracket channel I had and set up the dial indicator. I noticed almost zero variation while twisting it in multiple places. I think any variation I got was due to the testing setup, not the shaft. I then put it against a good straight edge level and couldn't get even my thinnest feeler gauge under it. So I'm saying the shaft is good. Still haven't been able to check the cam.
Matthew |
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Posted on: 2011/6/25 18:34
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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flyboy | Re: MF'r broke down....round two!!! | ||
Elite Guru
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So a cam that is bent enough to chew up the distributor gear could possibly be installed without enough difficulty to indicate something is out of whack, interesting. |
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Posted on: 2011/6/25 19:54
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PeteK | Re: MF'r broke down....round two!!! | ||
Moderator
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Yup. Learned my lesson when TPIS sold me one that cost me a motor. Once we discovered it was bent, their reply was that the assembler is responsible to check it. Now I do, every time. |
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Posted on: 2011/6/25 21:09
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"It was really on a pass until it came apart." "Yeah. They always are." |
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Matatk | Re: MF'r broke down....round two!!! | ||
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Probed with a long screwdriver in the dizzy hole yesterday night and didn't get any movement front or back on the cam. I guess that's a good sign. I'll be doing some oil flushing later and installing the new drive gear, putting the dizzy back together, and buttoning everything back up later this week.
Matthew |
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Posted on: 2011/7/17 0:11
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Ultraman | Re: MF'r broke down....round two!!! | ||
2015 Memorial Day Car Show Winner!
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Screw TPiS! Bastards.......
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Posted on: 2011/7/17 0:34
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2010 Grand Sport Coupe Gone but not forgotten... Vote DeSantis in 2024.... Make the IRS go away... |
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hdfire | Re: MF'r broke down....round two!!! | ||
Guru Newb
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Give me a call if I can be of any help. I'm off duty till Friday. Remember...IOU!!! |
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Posted on: 2011/7/18 3:04
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RickAnthony | Re: MF'r broke down....round two!!! | ||
ASE Master Certified
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Quote:
kind of a good sign, but still doesn't tell us why this is happening... still could be the cam it's self? hopefully not and this cam gear will work out well along with flushing out the oil the best you can. Also if you haven't I'd probably put a strong magnet on the oil pan to help grab any particals... crossing my fingers it lasts a while with the new gear.. if it happens again maybe we swap out the cam... -=Rick |
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Posted on: 2011/7/18 4:26
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My Automotive Blog autoserviceupdated.blogspot.com CORVETTE SERVICE & REPAIR RickAnthonyMotorsports.NET |
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bogus | Re: MF'r broke down....round two!!! | ||
Grand Imperial Pooh-Bah
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I have found their customer service to be terse, and that's damning with faint praise... |
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Posted on: 2011/7/18 5:42
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The single biggest problem with communication is the illusion that it has taken place. - George Bernard Shaw Education is the best tool to overcome irrational fear. - me |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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I appreciate the offer, I'll let you know. Matthew |
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Posted on: 2011/7/18 11:40
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Hopefully the new composite "nascar" gear does the trick. If not, the motor is coming out along with the cam. Matthew |
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Posted on: 2011/7/18 11:41
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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joshwilson3 | Re: MF'r broke down....round two!!! | ||
Guru
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Is that better than AAA? |
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Posted on: 2011/7/19 0:32
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TommyT-Bone | Re: MF'r broke down....round two!!! | ||
Chair-man of the bored
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AAA doesn't offer unlimited to my knowledge. They changed the game in the past few years based on the level of service you subscribe to. I still have AAA Plus. They've been pretty good to me. |
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Posted on: 2011/7/19 0:48
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Matatk | Re: MF'r broke down....round two!!! | ||
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So here's the update so far. I got a chance to tinker a little bit tonight. I drained the oil and didn't see anything alarming as far as debris. I did not cut open the filter. I then hillbillied it up and dumped about 15 qts of used motor oil from my truck that I had sitting in the garage to help flush anything out that might have been sitting in there. Filled it through different inlets, the oil galleys in the heads do not appear to be clogged based on how fast it was flowing out. So that's a good sign.
Refilled with oil/filter and I turned the motor over with the remote switch and watched the cam. I did not see anything unusual at the cam gear, but it's not possible for the eye to detect minute variations. I rebuilt the distributor with the new gear and one new electrical capacitor/harness. I noticed while inspecting the old drive gears, a washer (or shim?) was stuck on the 1st drive gear that I never transferred over. It was almost invisible and appeared to be part of the gear. I made sure to install this on the 3rd drive gear. I installed the distributor (just dropped in, not at tdc) without a gasket and checked the endplay with a machinists dial gauge (now I later found I could have used simple feeler gauges, would have been easier than trying to set up that abortion of a stand) and it read .048. I will recheck tomorrow. Now after I did all of that I started reading some more. Decent article here: http://www.stockcarracing.com/techart ... r_installation/index.html That says to check the clearance between the gear and the housing which I did not do. Article says it should be 0.025-0.030 inch of clearance, but to err on the bigger side. I have read that the vertical endplay on the distributor shaft should be about .006 - .010, but the article doesn't give a number. It says "how much clearance should you have? Just have some" - yeah, great answer. Here's my question: Can anyone confirm correct distributor shaft vertical endplay? Should it be measured with distributor in or out. If in, with or without gasket. Article above alludes to installing with a gasket and clamping down, which I might do tomorrow. Any help is appreciated. Matthew |
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Posted on: 2011/7/23 5:27
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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BillH | Re: MF'r broke down....round two!!! | ||
The Stig Moderator
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Yea, .006 - .010 is the "accepted" spec.
The stock car article @ 25-30 , I haven't heard that before. Even a new HEI unit may have too much play out of the box. Spec on an older one (my C2) is 6-10 (out of the manual). Mine was at .070 before the rebuild. Using a feeler gauge is fine. I double checked with a dial. I also checked shaft to bushing play. Attach file: IMGP0899.JPG (0.00 KB) |
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Posted on: 2011/7/23 12:24
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Every man dies but not every man lives. |
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BillH | Re: MF'r broke down....round two!!! | ||
The Stig Moderator
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Measure it on the bench. The measurement with it in and a gasket is only to verify that there's some play when installed (so that the disty is not bottomed on the oilpump drive tang). |
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Posted on: 2011/7/23 12:30
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Every man dies but not every man lives. |
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flyboy | Re: MF'r broke down....round two!!! | ||
Elite Guru
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The end play in mine measured like in your picture is .030".
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Posted on: 2011/7/23 13:21
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'91coupe, LT4Hotcam, some other stuff. If it's too loud, you're too old. "He works on old cars, then junks 'em" |
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BillH | Re: MF'r broke down....round two!!! | ||
The Stig Moderator
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I wouldn't have a problem running that. |
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Posted on: 2011/7/23 13:26
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Every man dies but not every man lives. |
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flyboy | Re: MF'r broke down....round two!!! | ||
Elite Guru
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So the .025"-.030" clearance with the dist. out is to allow for housing expansion and the "some" vertical play with the dist. installed is for oil pump drive clearance, correct?
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Posted on: 2011/7/23 14:10
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'91coupe, LT4Hotcam, some other stuff. If it's too loud, you're too old. "He works on old cars, then junks 'em" |
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BillH | Re: MF'r broke down....round two!!! | ||
The Stig Moderator
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Quote:
The factory spec on an SBC is .006 - .010. I've seen guys like CFI-EFI say the same for an HEI but I've never seen it in print (and haven't really looked for it). Thers's millions of them running 25 - 30 out there, I'm sure. A bunch that I've checked were in that range. As long as there's some play when installed, the disty shaft isn't bottoming on the oil drive. This can change a bit as gaskets get old and the disty gets clamped when reseting timing but, that rarely causes any problems. I wouldn't change a 25-30 on a street car even it it sees the track once in a while (IMO). It's different with a race motor where you double check everything all the time. |
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Posted on: 2011/7/23 14:28
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Every man dies but not every man lives. |
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istter1 | Re: MF'r broke down....round two!!! | ||
Elite Guru
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I have had enough problems with my 87 Clutch Hydrolics over the past year. I think I am learning a lot about the love of our Vetts by following your post here. Lots of support and kinship on this site. The help and support I have receive here is awsome.
Intrested in what is going to be the answer to your delima. Hang in there sounds like you are a par above most people. Hang in there Steve |
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Posted on: 2011/7/23 16:08
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Only I can change my life. No one can do it for me. Carol Burnett |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Well I got some distributor shims after going to 3 stores. Ended up at the specialty speed shop by my house and I was like a kid in a candy store. Anyway, I was able to knock the endplay down to about .016 with a feeler gauge and dial indicator.
Reassembled the dizzy, set tdc, dropped it in w/o a problem. Set the timing at 6* btdc. I also picked up a trans governor kit and played with that before I took the car out. Anyway, car started up no problem. Took it around the industrial park for about a mile or two and was running great - better than ever. Played with little throttle acceleration and was chirping the tires on shifts. Nice. Decided to check the WOT shift and took it up to about 5000 rpm. Seemed to break up at that point and then it started running like shit. Gurgling through the exhaust, one backfire, and was running rough, hesitating. Came home and checked the timing, spot on 6* where I set it. Also, my oil temp started reading "lo" after I was coming home - damn it, one more thing to fix. I did do a little datalog around the neighborhood but I don't know how to interpret the results I'm gonna email Mick. I'm wondering if the MAF is bad again (it was a used one). Anyone know what the MAF grams are supposed to read at idle, etc? Matthew |
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Posted on: 2011/7/23 18:34
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Also, it idled in the garage for a good 5 minutes after I came home from the first trip, and at idle it sounds great. Just under load there are problems.
I have not repulled the dizzy to check the gear. On a good note, the fans turned on so I guess my previous thought they were not working was incorrect? Matthew |
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Posted on: 2011/7/23 18:42
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Haven't done anything else since the last posts but ponder on the car. I know my fuel trim was a little lean, but that wouldn't cause the running issues/hesitation. I'm considering a new distributor altogether, even though I've replaced almost every part on this stock unit.
If so, I'm leaning towards the DUI (Davis Unified Ignition) #12611BK: http://www.summitracing.com/parts/DUI-12611BK/ Not cheap at $300, but if it solves my problems then I don't care. I'm not sure the stock dizzy is keeping up with the rpms and 400+ hp/tq. Oh well, just the ramblings of a broken man with a broken car.... Matthew |
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Posted on: 2011/7/24 1:40
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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JeffK | Re: MF'r broke down....round two!!! | ||
Elite Guru
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Hang on the Matthew, you will get it eventually.
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Posted on: 2011/7/24 3:30
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Mick promptly emailed me back. Said maf looks ok but I'm going in/out of closed loop due to non heated o2. I'll be installing the heated one I have asap and doing another datalog.
Matthew |
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Posted on: 2011/7/24 14:48
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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PeteK | Re: MF'r broke down....round two!!! | ||
Moderator
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Davis starts with a stock GM distributor, and adds a couple of electronic pieces. I have run in the 10's with a nitrous combo with a stock disributor. You don't need a $300 unit, unless you want one. |
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Posted on: 2011/7/24 15:21
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"It was really on a pass until it came apart." "Yeah. They always are." |
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hdfire | Re: MF'r broke down....round two!!! | ||
Guru Newb
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Matt helped me get my car back up and running, wish I had some insight to help with his "gremlins". The guys here are GREAT! |
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Posted on: 2011/7/24 16:50
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RickAnthony | Re: MF'r broke down....round two!!! | ||
ASE Master Certified
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I agree, let's try to find the problem first then decide if you want the expensive dist. -=Rick |
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Posted on: 2011/7/24 19:21
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My Automotive Blog autoserviceupdated.blogspot.com CORVETTE SERVICE & REPAIR RickAnthonyMotorsports.NET |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Mick gave me another point to track down. He said my voltage is dipping a little low. He states the rear alternator brace also acts as an additional ground circuit. Mine is removes due to the headers. Could also be a bad diode in the alternator itself. I'm going to add an additional ground. The effect in my mind is twofold: the computer makes fuel changes based on battery voltage. I think its the power enrichment/voltage table but Mick will have to verify that. Secondly, low voltage could be causing a weak spark under load......hmmmm
Matthew Ps - thanks Pete |
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Posted on: 2011/7/24 19:23
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Rick and Pete....I think I was just grasping at straws trying to think of a cause of weak ignition. But I'm going to look into the voltage issue.
To everyone else, thanks for the kind words....just want to get this solved! Matthew |
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Posted on: 2011/7/24 19:31
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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flyboy | Re: MF'r broke down....round two!!! | ||
Elite Guru
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Quote:
Check w/ohm meter? Also, $300 dizzy? That doesn't sound like you, Matt. You feeling O.K.? Maybe getting a little frustrated? J.K. of course. |
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Posted on: 2011/7/24 19:32
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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...haha not like me, Joe. Frustration had officially set in by this point. But I have new leads to track down.
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Posted on: 2011/7/24 20:12
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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bogus | Re: MF'r broke down....round two!!! | ||
Grand Imperial Pooh-Bah
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coil? wiring to the ICM/coil? ICM itself?
just a couple of thoughts... |
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Posted on: 2011/7/24 23:00
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_________________
The single biggest problem with communication is the illusion that it has taken place. - George Bernard Shaw Education is the best tool to overcome irrational fear. - me |
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Woodstock | Re: MF'r broke down....round two!!! | ||
Senior Guru
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If you want to try my CS144, go ahead.
Seems like my parts list meets exactly your troubles. MOJO for your gear, though. |
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Posted on: 2011/7/24 23:01
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_________________
91 convertible |
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RickAnthony | Re: MF'r broke down....round two!!! | ||
ASE Master Certified
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Quote:
I know, I like the new lead you have.. hopefully it's that simple.. We need to get this fixed, so we can actually get out to the strip sometime.. before my trans blows up again LoL... -=Rick |
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Posted on: 2011/7/25 0:58
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My Automotive Blog autoserviceupdated.blogspot.com CORVETTE SERVICE & REPAIR RickAnthonyMotorsports.NET |
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JeffK | Re: MF'r broke down....round two!!! | ||
Elite Guru
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Quote:
That's interesting to know, I removed mine too. Can you just run a wire from that bolt to the block then? |
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Posted on: 2011/7/25 11:19
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Jeff-
I was considering that, finding a suitable ground point away from header heat and moving belts. I`m also considering the cs144 upgrade, too. Matthew |
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Posted on: 2011/7/25 14:59
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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-=Jeff=- | Re: MF'r broke down....round two!!! | ||
Master Guru
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Quote:
Do the CS-144 upgrade. Absolutely worth it.. My 89 was eating the Cs130s yearly.. swapped to the CS-144 in 2000 and that same Alt was in the car when I sold it in 2008 |
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Posted on: 2011/7/25 20:44
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-=Jeff=- 1990 Corvette ZR-1 #1051 |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Well, here's the story so far. I had a used CS144 in the garage from Axel that was too heavy to ship overseas at a decent rate. So he told me to use it on my build I took it to Autozone yesterday and they tested it and said it's bad, only putting out 13 volts or so. But they were happy to sell me a new one....yeah, thanks.
Fast forward to today. I wanted to test fit the case before I had it rebuilt. The CS144 doesn't fit the top mount perfectly due to the thickness. It's close, but not perfect, you need to grind it. I used a digital caliper and took three measurements from each alternator. Total thickness of mount, front of pulley to front of mount, and front of pulley to back of mount. I then subtracted the differences and that told me how much to cut off each side. It was very little off the front, and the majority off the back. I don't have the measurements in front of me, but I did write them down if anyone needs. But if you're doing this, it's better to take your own measurements due to production variations. I used a dremel for some shaping and a flat file to keep everything flat and straight. I covered the alternator with tape and a plastic bag, those shavings go everywhere. Anyway, after test fitting it and making sure it was perfect, I took it to my local rebuild shop. They tested it and told me it was fine, putting out just over 14v. They said put it on the car, don't rebuild it. OK! I still took it home and disassembled the case. I inspected the insides, and noticed some light corrosion from sitting, but nothing bad. I cleaned a little sanding debris from inside (told you, gets everywhere) and then I lightly sanded the cooper contacts on the shaft, greased the bearing, and put it back together. Make sure you get the correct case orientation when reinstalling (mark case with sharpie beforehand). I put it in the car and success! Battery cold without starting was 12.50 volts. Battery after starting at idle read 14.57. Alternator battery terminal to battery ground read 14.7, and dash read 14.2. I'm ecstatic about that. Hopefully it holds up, but I'm sure it will. The CS144 is a far superior design to the CS130. BTW, this is a 124a verison of the CS144. I asked the rebuild shop about the 140a upgrade, and they told me that's not a constant, it's only a peak and temporary, and I'd be fine with the 124a innards. Cool. Before I took the case apart, I watched these youtube videos on rebuilding the alternator. Great advice/knowledge in here, I recommend watching them: http://www.youtube.com/watch?v=LdFA6WF8lVg http://www.youtube.com/watch?v=vKbX7mezuFM&feature=relmfu Next step is the three wire O2 sensor conversion and working on the trans a bit more. I'm actually excited about working on the car again...what a great feeling. Matthew |
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Posted on: 2011/7/28 20:47
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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BillH | Re: MF'r broke down....round two!!! | ||
The Stig Moderator
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Good Luck, Matt.
BTW, the alternator on my c2 puts out 35 amps. |
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Posted on: 2011/7/28 20:54
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Every man dies but not every man lives. |
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Woodstock | Re: MF'r broke down....round two!!! | ||
Senior Guru
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Glad I could help.
With my parts gone, your troubles are probably gone right with it. At least I hope so for you. Let's see what I can find next |
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Posted on: 2011/7/28 22:30
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91 convertible |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Well later in the afternoon I got a chance to install the 3 wire O2 sensor. I will post the instructions below. I needed a switched source of power for it. Some have used the wiper motor power source but have found the power level dips during usage of the wipers which affects the O2. Some use the fan relay. There is a blue wire that is switched. I looked at this wire but it seemed kind of small gauge to me. I also probed it and it showed 11.7 volts. I'm not really sure how much the heated O2 needs, but I wanted 12+. I ended up using the switched power wire from my fuel pump relay. There are two red wires - one hot all the time, one with power through the relay when running. I cut back some insulation, wrapped the new wire and soldered it, and taped it. I soldered the input and ground wires as well. I used the convenient ground point on the back of the bellhousing. It takes a while to do this project due to the space restraints under the car with the exhaust in place. I also found why my oil temp gauge was reading "lo" - the plastic connector on the prong had melted partially off and was no longer making contact. I fixed that while I was under there with a spade connector.
So with the new alternator and heated O2 I went out for a test drive with rugrat #1. Just a short romp, got it up to temperature and wanted to test things out. A few WOT bursts to 51-5300 rpm at an undisclosed mph and I was impressed. No hesitation, no breaking up at all! Alternator read 13.7 while cruising at 1400 rpm. At idle it dropped to 13.4 at the lowest. I datalogged the whole thing and upon review the lowest it dropped was to 13.1 at full load/full throttle. And that's from the car readout, so a tick higher for actual. Per the scan, O2 never dropped out of closed loop, and fuel trim tables were running better than before. Aside from that, the cam surge was almost non-existent and idle properties were great. Bottom line is I'm ecstatic. It's taken a while to get here, but the car is performing great. Only problem was my exhaust is loose again and I could hear the leak and it was annoying the crap out of me. I still need to adjust the trans governor, but I can tinker with that later. I'll post some pictures later. Matthew |
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Posted on: 2011/7/29 2:30
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_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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This is NOT my write up for the O2, just something I copied from another member on CF a long time ago:
Quote:
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Posted on: 2011/7/29 2:32
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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RickAnthony | Re: MF'r broke down....round two!!! | ||
ASE Master Certified
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AWESOME!!! Very happy it's running well and as some say mojo for the dist. drive gear I hope it last a long long time!
Maybe we'll still get it to the drag strip before winter? LoL So will you be driving the vette to the BBQ Saturday? -=Rick |
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Posted on: 2011/7/29 3:19
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My Automotive Blog autoserviceupdated.blogspot.com CORVETTE SERVICE & REPAIR RickAnthonyMotorsports.NET |
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JeffK | Re: MF'r broke down....round two!!! | ||
Elite Guru
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Matthew, did you see it running in opwn loop on ypur scans? I still run the single wire sensor and mine seems to stay in closed loop but if it wil improve the way it runs I will do the conversion.
I'm glad ypu got yours running good finally. I told you that you'd get it figured out. |
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Posted on: 2011/7/29 3:19
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Rick - of course I'll be there.
Jeff - it ran in closed loop most of the time, but would drop into open loop at idle and I think under load a few times. Datamaster has a little box at the top of the screen that shows open/closed loop. I recommend the conversion with headers now that I see the difference! |
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Posted on: 2011/7/29 11:46
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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Matatk | Re: MF'r broke down....round two!!! | ||
Webmaster
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Posted on: 2011/7/29 23:24
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2002 EBM convertible, Magnusson supercharger, cam, headers, etc. 1989 Corvette...RIP |
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