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jhammons01 Dana 36 Guru's step inside
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I have an issue with a bad vibration coming from the rear end. I've replaced Wheel Bearings and U-joints on the half shafts.....

while doing the Wheel bearing CentralCoaster and I noticed that there was a lot of slop in that small shaft that comes out of the Dana 36.

So, the usual response is get another pumpkin and swap it out. OK that makes sense....but me being me.....why can't that single bearing for that small yoke be replaced? If the rebuild kit is ~$95 with new bearings......wouldn't this be the way to go after this issue?

I know there is something about aligning the Gears that I'm not privy to......but isn't this just one more Tech issue that we need to discuss openly? There just isn't much when you search out the "rebuild Dana 36" topic.

ANY AND ALL opinions are appreciated.......Let's work this problem.
Posted on: 2009/3/1 17:59
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PeteK Re: Dana 36 Guru's step inside
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If you are referring to the axle stubs that pop thru the sides of the case, they have replaceable bearings that are pressed into the housing. They do not come in the overhaul kits, but are available separately for abot $30 each side.
There is not very much difference between a corvette center section and most others. Pinion depth, pinion preload, and carrier preload is performed with shims. No crush collar.
The tricky part is spreading the case to allow the carrier to fit.
Posted on: 2009/3/1 18:44
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jhammons01 Re: Dana 36 Guru's step inside
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http://cgi.ebay.com/ebaymotors/CHEVRO ... RSSQ3aBQ3aSRCHQ3aUSQ3a101

This kit is $95.......can I get that kit or like you state just the bearings and replace them?

I'm the worst about trying to just tackle the bad bearing and not throwing out whole parts....I hate paying good money for something when a $10-$30 bearing is the root cause....

Keep talking, I'm listening.
Posted on: 2009/3/1 18:50
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PeteK Re: Dana 36 Guru's step inside
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Dont buy anything yet.
The link is for a pinion bearing kit, and that is likely the last thing you need.. An overhaul kit will include the pinion kit, plus all carrier bearings, and races as well.However, you likely do not need any of them
Axle stub bearings are never(to my knowledge) included in any kit, so you will need to (probably) buy them separately, regardless, as well as the axle seals.
If the car is your primary transportation, I would buy the following:

2 axle seals
2 axle bearings
1 pinion seal
2 containers of gm 80w90 fluid
2 units of gm posi friction plate modifier
1 tube permatex ultra copper

The above is what you need to likely fix you up.
Once on the bench, you can determine if you need any additional parts.
You may need to dress the worn axle end with a stone, and possibly need to install a thicker, selective snap ring depending on the wear.

If you need advice, just ask. I have done a few dozen of these.
Posted on: 2009/3/1 19:35
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bogus Re: Dana 36 Guru's step inside
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John,

Speaking from experience - meaning, I have watched diffs getting rebuilt on TV and I don't wanna do any - get someone do it. There are tools and such that cost real money...

If it was me, I would be looking for a D44.
Posted on: 2009/3/1 19:41
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PeteK Re: Dana 36 Guru's step inside
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Quote:

bogus wrote:
John,

Speaking from experience - meaning, I have watched diffs getting rebuilt on TV and I don't wanna do any - get someone do it. There are tools and such that cost real money...

If it was me, I would be looking for a D44.

True, for an overhaul. But an average weekend wrench can easily do this. Hard part is getting it out of the car. Once the pig is on the bench, no big deal.
Posted on: 2009/3/1 19:44
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bogus Re: Dana 36 Guru's step inside
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ah. I thought this fix was that bad...
Posted on: 2009/3/1 19:54
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jhammons01 Re: Dana 36 Guru's step inside
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Quote:
I would buy the following:

2 axle seals
2 axle bearings
1 pinion seal
2 containers of gm 80w90 fluid
2 units of gm posi friction plate modifier
1 tube permatex ultra copper

The above is what you need to likely fix you up.
Once on the bench, you can determine if you need any additional parts.
You may need to dress the worn axle end with a stone, and possibly need to install a thicker, selective snap ring depending on the wear.

If you need advice, just ask. I have done a few dozen of these.
Yes, this is just what I need. I think I have a bad bearing and I want to go after it first prior to replacing it with a pricey Dana 44....

A $30 bearing is totally different.......

What is GM posi friction plate modifier??? is a fluid of some sort?

Axle seals are for the two seals for the stub axles. two bearings......no trouble, I understand that... The Permatex for the seal when putting the cover back on.

I really want to try this route before I buy anything else.
Posted on: 2009/3/1 20:09
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jhammons01 Re: Dana 36 Guru's step inside
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is there a write up for this one anywhere?
Posted on: 2009/3/1 20:11
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PeteK Re: Dana 36 Guru's step inside
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jhammons01 wrote:
is there a write up for this one anywhere?


Other than the shop manual, I am unaware of any write up.
See if someone would scan those pages and e-mail them to you.
Agent 86 may have them.
Posted on: 2009/3/1 21:21
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PeteK Re: Dana 36 Guru's step inside
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I saw your other thread on CF. Most of the advice offered to you there is off base.Be careful who you listen to over there.
Posted on: 2009/3/1 21:52
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bogus Re: Dana 36 Guru's step inside
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ain't that the truth.

As I gain understanding of what is going on, I don't think you will need to reset the gears.

I doubt 3.54 gears are a good for an otherwise stock L83.
Posted on: 2009/3/1 22:49
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PeteK Re: Dana 36 Guru's step inside
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I did not want to sound like I was bashing CF, but the knowledge base clearly has diminished over there.
Posted on: 2009/3/1 22:52
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bogus Re: Dana 36 Guru's step inside
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no, no bashing at all. It's just a simple statement of fact.

They don't have the knowledge. It's left. I think, for the most part, that C4 knowledge landed here. Some of the C3 landed here, others over at Vette Mod... I suspect C5 and C6 all went to DC.
Posted on: 2009/3/1 23:04
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jhammons01 Re: Dana 36 Guru's step inside
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Quote:

PeteK wrote:
I saw your other thread on CF. Most of the advice offered to you there is off base.Be careful who you listen to over there.

Yeah, but I didn't know you were here.....

I thought you were still active over there a lot.

I wish Agent 86 would come over here with his .pdf files
Posted on: 2009/3/2 0:28
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PeteK Re: Dana 36 Guru's step inside
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Quote:

jhammons01 wrote:
Quote:

PeteK wrote:
I saw your other thread on CF. Most of the advice offered to you there is off base.Be careful who you listen to over there.

Yeah, but I didn't know you were here.....

I thought you were still active over there a lot.

I wish Agent 86 would come over here with his .pdf files


I did not mean to imply that I was the only guy to listen to. It is hard to know who knows what, just by reading posts.

I don't participate at all on CF anymore. Too much foolishness.
Shoot Agent 86 a pm on cf,and invite him over here.
Posted on: 2009/3/2 0:44
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jhammons01 Re: Dana 36 Guru's step inside
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Your Petek the transmission guy right?

Unless I got confused or someone took your screen name, then...yeah you and CC are the ones that I'd listen to.
Posted on: 2009/3/2 2:57
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PeteK Re: Dana 36 Guru's step inside
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jhammons01 wrote:
Your Petek the transmission guy right?

Unless I got confused or someone took your screen name, then...yeah you and CC are the ones that I'd listen to.



Guilty. I always thought of myself as the drivetrain guy.
I learned to do all the stuff no one else wanted to do, or would way over charge me.Most of it is not too tough to do.
Posted on: 2009/3/2 3:11
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jhammons01 Re: Dana 36 Guru's step inside
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Would you also lend me a hand in the tranny noise thread?
Posted on: 2009/3/2 3:16
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bogus Re: Dana 36 Guru's step inside
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What, you don't listen to me? I am hurt. sniff.
Posted on: 2009/3/2 4:56
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jhammons01 Re: Dana 36 Guru's step inside
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petek cc and Bogus..........
Posted on: 2009/3/2 4:58
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bogus Re: Dana 36 Guru's step inside
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ya!

I wonder if your transmission click is this noise from the diff? The faster the car goes, the noisier the diff gets?
Posted on: 2009/3/2 5:20
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CentralCoaster Re: Dana 36 Guru's step inside
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Pete, how do you get those cursed C-clips off of the stub axles? I believe those come out, then the stub axles slide out.

I've taken diffs apart, but none with a posi before. I looked at the inside of mine and scratched my head then took it to the shop.

I did purchase a kit and bearings for the rebuild, but I don't recall if the side bearings were part of the kit or not. I had the ones on my workbench for 2 years before I threw them away finally.

John, I have the entire 84 service manual on CD, didn't I give you that already?
Posted on: 2009/3/2 7:09
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CentralCoaster Re: Dana 36 Guru's step inside
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Here's my D44 guts...


And the removal process.

Attach file:



jpg  DSC03636 (Medium).JPG (81.29 KB)
793_49ab86788cbff.jpg 800X600 px

jpg  DSC03639 (Medium).JPG (93.65 KB)
793_49ab8680f22d9.jpg 800X600 px

gif  88.gif (803.22 KB)
793_49ab86ab5487a.gif 400X300 px
Posted on: 2009/3/2 7:11
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jhammons01 Re: Dana 36 Guru's step inside
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No, I didn't get the CD....but I'd be happy to take one off of your hands...I'll even bring a blank CD.

If you look at that second photo, you see two bearings surrounding the stub axles. One has "41280" and the other has "Pat Pending" on it upside down.

I think those are the two I am after. What are they called?
Posted on: 2009/3/2 14:48
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jhammons01 Re: Dana 36 Guru's step inside
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Quote:

bogus wrote:
ya!

I wonder if your transmission click is this noise from the diff? The faster the car goes, the noisier the diff gets?
No way....the tranny noise is some bearing that has gone south and when it is not loaded it makes that dreaded clanking sound.

Like a Throwout bearing that is bad, the noise it makes when you have your foot all the way off the clutch....then disappears when you push in the clutch

I'm not saying my noise has anything to do with the clutch. It just rattles when the shifter is in first, third and Neutral after the tranny is warm.
Posted on: 2009/3/2 14:53
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PeteK Re: Dana 36 Guru's step inside
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CentralCoaster wrote:
Pete, how do you get those cursed C-clips off of the stub axles? I believe those come out, then the stub axles slide out.

I've taken diffs apart, but none with a posi before. I looked at the inside of mine and scratched my head then took it to the shop.

I did purchase a kit and bearings for the rebuild, but I don't recall if the side bearings were part of the kit or not. I had the ones on my workbench for 2 years before I threw them away finally.

John, I have the entire 84 service manual on CD, didn't I give you that already?


The clips are a bitch. I have a stout set of lock ring pliers to get the snap ring started.Then, I use a small, bent pick to get behind the snap ring. Then, I rotate the axle to "unwind" the snap ring from the groove. If you do it any other way, the snap ring breaks.
A pack of replacement selective snap rings run $70, last time I checked, so that would ruin the day.
Posted on: 2009/3/2 15:18
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PeteK Re: Dana 36 Guru's step inside
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jhammons01 wrote:
No, I didn't get the CD....but I'd be happy to take one off of your hands...I'll even bring a blank CD.

If you look at that second photo, you see two bearings surrounding the stub axles. One has "41280" and the other has "Pat Pending" on it upside down.

I think those are the two I am after. What are they called?

They are not bearings. They are the caps that hold the carrier to the case. Bearings cannot be viewed without removing the axles and axle seals.
Posted on: 2009/3/2 15:20
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bogus Re: Dana 36 Guru's step inside
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ok... had to ask the question.

With the rear clicking... it might travel up the c-beam and create a false echo.

A fellow guru, mctravis, works at a Dodge dealer. They have this machine that can determine what is broken by the harmonic it emits. The only problem, I suspect a tool like that has to know the vehicle in question before it knows what can be wrong.
Posted on: 2009/3/2 15:26
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jhammons01 Re: Dana 36 Guru's step inside
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PeteK wrote:

They are not bearings. They are the caps that hold the carrier to the case. Bearings cannot be viewed without removing the axles and axle seals.
ahh those hold that big black housing thing? Makes sense

So the bearings are inside the forging behind the seals? And this is where this snap ring is located?

It is making more and more sense. Thanks.

It seems that this is a little known topic....and from what I've seen, not a so uncommon issue that have many scrapping good rear ends. Or using this as an excuse to buy something they perceive they need.......*cough*Dana44*cough*
Posted on: 2009/3/2 15:42
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PeteK Re: Dana 36 Guru's step inside
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Quote:

jhammons01 wrote:
Quote:

PeteK wrote:

They are not bearings. They are the caps that hold the carrier to the case. Bearings cannot be viewed without removing the axles and axle seals.
ahh those hold that big black housing thing? Makes sense

So the bearings are inside the forging behind the seals? And this is where this snap ring is located?

It is making more and more sense. Thanks.

It seems that this is a little known topic....and from what I've seen, not a so uncommon issue that have many scrapping good rear ends. Or using this as an excuse to buy something they perceive they need.......*cough*Dana44*cough*


If you look in photo 2, you will see a vertical pin that goes straight up and down.Immediately on the sides of the pin is a small splined section. This spline is the inside edge of the axle.
If you look closely behind the spline, you will see the edge of the snap ring.
Removing this snap ring will allow the axle to slide out.
Then the seal in the side of the case is pried out to show the bearing that is pressed into the aluminum case.
Posted on: 2009/3/2 15:47
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CentralCoaster Re: Dana 36 Guru's step inside
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jhammons01 wrote:
No way....the tranny noise is some bearing that has gone south and when it is not loaded it makes that dreaded clanking sound.


That could be coming from anywhere in the drivetrain. Too much load or not enough load (coast) causes the slack to tighten up.

You could jam a rock in your tire tread and go driving. Listen to your new click-click-click and see if it happens at the same frequency as your other noise, or 1/3 as slow.
Posted on: 2009/3/2 16:05
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jhammons01 Re: Dana 36 Guru's step inside
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PeteK wrote:
If you look in photo 2, you will see a vertical pin that goes straight up and down.Immediately on the sides of the pin is a small splined section. This spline is the inside edge of the axle.
If you look closely behind the spline, you will see the edge of the snap ring.
Removing this snap ring will allow the axle to slide out.
Then the seal in the side of the case is pried out to show the bearing that is pressed into the aluminum case.


I think I see that.....When you pointed out how to fix this last night...I think that was the reason I slept well last night.....

Sunday am I woke up around 4:45 and couldn't go back to sleep stressing.....

And this is not my Daily, it is just a fun car for me.....but I still stress what is out of control.

CC, Take a large washer and and place it on a rod of some sort. Now, take your finger and spin that washer on the rod....that is the sound that it makes. Sometimes it spins smooth but then other times it wobbles and makes that noise.....keep spinning the washer and you'll have the same random clinks and clanks that I get in 1st and 3rd.
Posted on: 2009/3/2 17:00
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PeteK Re: Dana 36 Guru's step inside
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Quote:

jhammons01 wrote:
Quote:

PeteK wrote:
If you look in photo 2, you will see a vertical pin that goes straight up and down.Immediately on the sides of the pin is a small splined section. This spline is the inside edge of the axle.
If you look closely behind the spline, you will see the edge of the snap ring.
Removing this snap ring will allow the axle to slide out.
Then the seal in the side of the case is pried out to show the bearing that is pressed into the aluminum case.


I think I see that.....When you pointed out how to fix this last night...I think that was the reason I slept well last night.....

Sunday am I woke up around 4:45 and couldn't go back to sleep stressing.....

And this is not my Daily, it is just a fun car for me.....but I still stress what is out of control.

CC, Take a large washer and and place it on a rod of some sort. Now, take your finger and spin that washer on the rod....that is the sound that it makes. Sometimes it spins smooth but then other times it wobbles and makes that noise.....keep spinning the washer and you'll have the same random clinks and clanks that I get in 1st and 3rd.



This is not worth any stress. As I said, a bearing and seal are likely all you have hurt.
Worst case, the axle is damaged from the bearing, and possibly spider gears in the carrier.
Used dana 36 parts are a dime a dozen.
Posted on: 2009/3/2 17:04
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CentralCoaster Re: Dana 36 Guru's step inside
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A used 3.07 dana36 recently sold on CF for $225. They're out there.

One bearing is about $30 for both halves. A full kit is $120ish.

http://cgi.ebay.com/ebaymotors/Parts- ... A12%7C39%3A1%7C240%3A1318
Posted on: 2009/3/2 17:51
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anesthes Re: Dana 36 Guru's step inside
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Quote:

PeteK wrote:

The clips are a bitch. I have a stout set of lock ring pliers to get the snap ring started.Then, I use a small, bent pick to get behind the snap ring. Then, I rotate the axle to "unwind" the snap ring from the groove. If you do it any other way, the snap ring breaks.
A pack of replacement selective snap rings run $70, last time I checked, so that would ruin the day.


I think this is the same question I asked you the first time I did a D36.. Those clips are a nightmare. Both of my snap ring plyers wouldn't fit. Had to buy another pair.

With the right plyers they come right out. Putting back in is harder.

-- Joe
Posted on: 2009/3/2 17:58
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CentralCoaster Re: Dana 36 Guru's step inside
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John, you have email.
Posted on: 2009/3/2 18:21
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PeteK Re: Dana 36 Guru's step inside
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anesthes wrote:
Quote:

PeteK wrote:

The clips are a bitch. I have a stout set of lock ring pliers to get the snap ring started.Then, I use a small, bent pick to get behind the snap ring. Then, I rotate the axle to "unwind" the snap ring from the groove. If you do it any other way, the snap ring breaks.
A pack of replacement selective snap rings run $70, last time I checked, so that would ruin the day.


I think this is the same question I asked you the first time I did a D36.. Those clips are a nightmare. Both of my snap ring plyers wouldn't fit. Had to buy another pair.

With the right plyers they come right out. Putting back in is harder.

-- Joe

Now that I have the hang of it, reassembly is easy using the spread, start, and wind technique. Having a good set of pointy, curved pics is key also.
Posted on: 2009/3/2 18:21
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jhammons01 Re: Dana 36 Guru's step inside
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CentralCoaster wrote:
John, you have email.


Got it, thanks..........
Posted on: 2009/3/2 19:49
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jhammons01 Re: Dana 36 Guru's step inside
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Damn, CF is pathetic anymore..........
Posted on: 2009/3/3 21:22
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WVZR1 Re: Dana 36 Guru's step inside
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And just what was "so pathetic" about my comments on the CF regarding your rear. I believe I summed up the replacement of the bearings and seals for the "short axles" quite efficiently for you. I kept it "very simple" for you. It's been explained to you here similarly.

Short axle bearings and "clutch packs" usually give "fits" the "first" go.


I actually "wandered" over here just to check some information that I was told was here in some sort of tech file regarding wheels and stumbled on this thread. I haven't been here for quite some time. Maybe I should hang around a little more!
Posted on: 2009/3/4 2:41
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CentralCoaster Re: Dana 36 Guru's step inside
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Good to have you!

I think he was alluding to the fact that a forum with 1% of the membership of CF had quite a few more useful responses, and not you specifically. It has picked up here as of late though, particularly in the C3 section. I used to have time to check 50 posts a day on CF, but not anymore, so it suits me well here I guess. (But I'm biased.)


Back on topic... how does the clutch pack effect the labor? I was underneath John's car on Saturday and I'm trying to recall when I had my D44 apart. If we can pop the c-clip off, can we just stick a new bearing and race in there? Those are about $30 on rockauto. There's got to be a nut to tighten after removing the inner u-joint which preloads the bearing. Heck, maybe that loosened up somehow.

Even if the clutch pack is shot, is that such a big deal? The car should still be perfectly driveable. It probably is shot, because when I put a breaker bar on the rear spindle nut, it rotated the spider gears with only maybe 50 ft-lbs of force. The posi should be good for more than that on a car that puts down 3000 ft-lbs of rwtq, although I have no clue what the spec is for the posi.
Posted on: 2009/3/4 4:38
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jhammons01 Re: Dana 36 Guru's step inside
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Quote:

WVZR1 wrote:
And just what was "so pathetic" about my comments on the CF regarding your rear. I believe I summed up the replacement of the bearings and seals for the "short axles" quite efficiently for you. I kept it "very simple" for you. It's been explained to you here similarly.

Short axle bearings and "clutch packs" usually give "fits" the "first" go.


I actually "wandered" over here just to check some information that I was told was here in some sort of tech file regarding wheels and stumbled on this thread. I haven't been here for quite some time. Maybe I should hang around a little more!
what were you? One good reply?

Yes you did a great job but lemme ask you, the guys over here had the whole thing worked out and there are only about 5 replies to the other thread.

I'm saying that has got to be noticed by more than just me.....

Sorry if I lumped you in with a poor collection of words. It was not meant to be with you included.
Posted on: 2009/3/4 4:49
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bogus Re: Dana 36 Guru's step inside
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In general, the C4 tech geeks are here now... Whatever is left at CF isn't much.
Posted on: 2009/3/4 15:50
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jhammons01 Re: Dana 36 Guru's step inside
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Car is up....Exhaust is sitting in the back yard....

Just updating this thread.

You guys should know by now I don't like loose ends
Posted on: 2009/6/3 2:50
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jhammons01 Re: Dana 36 Guru's step inside
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OK, 5 days later.....

I finally started on this. I have everything removed down to just the C-Beam and then the two large Bolts that hold the Batwing.

Me and my 16 year old..well mainly he....He got under there and nearly pulled the whole thing apart while the Laker game was on.

We watched the Game...read the other thread....and pulled out one part after another.

Really, putting this off is AGAIN not worth it. We tore it down in a few lazy hours.....
Posted on: 2009/6/8 3:44
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jhammons01 Re: Dana 36 Guru's step inside
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Sadly, you can grab that short shaft and wriggle it with your hand...the other one is tight...not that I'll allow it stay...."while your in there"......
Posted on: 2009/6/8 3:45
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bogus Re: Dana 36 Guru's step inside
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Good diags!

I would search out a D44... just for giggles... if it's more than you want to spend, at least a well done D36 will be a nice bit of kit.

If you don't already have them, I would at least upgrade to 3.07 gears. I wouldn't go beyond 3.30, tho.
Posted on: 2009/6/8 4:04
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CentralCoaster Re: Dana 36 Guru's step inside
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jhammons01 wrote:
Sadly, you can grab that short shaft and wriggle it with your hand...the other one is tight...not that I'll allow it stay...."while your in there"......


Oh come on, we knew that 3 months ago.

As far as work without pulling the diff, that won't happen.

Even if you were able to pull the yoke out, you won't be able to fix the slop.

Take your entire pumpkin out and either buy a new one or have that one rebuilt with some 3.33s "while you're in there". You're looking at about $500+ to have it rebuilt with new gears assuming you pull it out of the car yourself.

The batwing is the cover. So the only way to gain access to the inside of the diff is to remove it.

It's actually much easier than it looks. You can use a floor jack under it, but I'd recommend a cheap transmission jack from Harbor Freight. You'll need a second jack of some sort , or maybe just a block, to hold the Cbeam+trans+motor assembly up. If you leave all that weight hanging off the motor mounts you'll break your distributor.

Are you going to do the trans at the same time? Buy 88black's 4+3.
Posted on: 2009/6/8 17:28
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jhammons01 Re: Dana 36 Guru's step inside
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Well, now you have me rebuilding or replacing other parts in the D36.

I'm only going after the two bearings that support the stub shafts that come out either side....and as a matter of fact...I was going to ask....



Since I am only after those two bearings...and since you can access the snap ring that holds them on once the batwing rear cover is removed.....stay with me here...

If the C-beam is still attached via the two bolts and then the batwing still has the two large mount bolts holding it up and everything else is gone out of the way...stay with me here....

What if I were to leave the c-beam attached......take the two batwing mounts loose...all the thing to drop just a bit and hold it with the floor jack.....

....(here is the meat of the question).....what if at that point I took out the bolts that hold the rear cover onto the D36 whereby exposing the clips I need to get to.....replace the bearings on the stub shafts...then replace the batwing (cover) and lift all back into place never having actually taken the C-beam apart.

Am I making things harder by being lazy on the removal of the C-beam??

So you can see, I'm 4 bolts from having the D36 on the floor.
Posted on: 2009/6/8 17:34
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