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EngineDoctor What a piece of crud!
Master Guru
La Habra Ca.
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Any thoughts on how to fix a plastic intake manifold??
1/2 " crack , all I gotta do is pull the alt, dont wanna pull the manifold. Darn FURD'S

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bmp  crack.bmp (900.05 KB)
7794_4f3477db9e077.bmp 480X640 px
Posted on: 2012/2/10 1:50
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BillH Re: What a piece of crud!
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3m Structural Adhesive

It stays slightly flexible after curing.

It's down in the shop if you want the part number.

Have to check the temp rating.
Posted on: 2012/2/10 2:06
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Durango_Boy Re: What a piece of crud!
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Columbia, MO
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I was thinking of that 3M stuff too...or an epoxy. Question it...why'd it crack?
Posted on: 2012/2/10 2:15
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BillH Re: What a piece of crud!
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3m Structural Adhesive is an epoxy, it's what Summit and Autoparts stores usually carry. I like it but it looks like the temp rating is 400.

3M Scotch Weld can go higher but it's usually in a double tube that takes a gun. And there's a lot of different part numbers.

JB is rated to 500. I use a ton of JB.

Where exactly is the crack,David?

Posted on: 2012/2/10 2:31
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EngineDoctor Re: What a piece of crud!
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Thank's guys, cracked from fatigue, really typical on 4.6 furds. Let me know !!
Posted on: 2012/2/10 2:32
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EngineDoctor Re: What a piece of crud!
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La Habra Ca.
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Quote:

BillH wrote:
3m Structural Adhesive is an epoxy, it's what Summit and Autoparts stores usually carry. I like it but it looks like the temp rating is 400.

3M Scotch Weld can go higher but it's usually in a double tube that takes a gun. And there's a lot of different part numbers.

JB is rated to 500. I use a ton of JB.

Where exactly is the crack,David?



The crack is right by the alt. very small vertical crack by the temp sender. i know bad pic thanks 4 ur help !let me know wat to do.. It's my car if it was a customers I would flat out replace manifold.
Posted on: 2012/2/10 2:36
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95Vert Re: What a piece of crud!
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Aiken, SC
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Wait, is this one of those CV or Mercury Cougar 4.6 intake manifolds from the mid to late 90's? There was a large lawsuit which covered certain years which was then opened up again to cover later models to 97 if I recall.

If that's it, go to the junkyard and grab one of the replacements that Ford installed as a result of the class action suit. You'll know as it will have the Ford part numbers, not Dorman (skip those). That replacement will have a aluminum cross over at the thermostat housing as well. You'll recognize it that way.

Too late to get a replacement as a result of the class action. I did the replacement after messing with the glue because nothing worked. The job is not bad at all.

Replace the rubber hose in the galley below the intake when you get there.
Posted on: 2012/2/10 2:37
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EngineDoctor Re: What a piece of crud!
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Quote:

95Vert wrote:
Wait, is this one of those CV or Mercury Cougar 4.6 intake manifolds from the mid to late 90's? There was a large lawsuit which covered certain years which was then opened up again to cover later models to 97 if I recall.

If that's it, go to the junkyard and grab one of the replacements that Ford installed as a result of the class action suit. You'll know as it will have the Ford part numbers, not Dorman (skip those). That replacement will have a aluminum cross over at the thermostat housing as well. You'll recognize it that way.

Too late to get a replacement as a result of the class action. I did the replacement after messing with the glue because nothing worked. The job is not bad at all.

Replace the rubber hose in the galley below the intake when you get there.


thank's and this is a 96 mustang... gREAT place for a by pass hose too huh , GEEZ!
Posted on: 2012/2/10 2:42
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BillH Re: What a piece of crud!
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Quote:

engineholic wrote:

The crack is right by the alt. very small vertical crack by the temp sender. i know bad pic thanks 4 ur help !let me know wat to do.. It's my car if it was a customers I would flat out replace manifold.


I'd v-grind it just a little with a dremel and JB Weld it.
As long as it's not right beside the exhaust manifold, it should hold fine.

I JB'd a pin hole in the radiator on the racecar and it's still there after 5 years (and still not leaking).
Posted on: 2012/2/10 2:46
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EngineDoctor Re: What a piece of crud!
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Quote:

BillH wrote:
Quote:

engineholic wrote:

The crack is right by the alt. very small vertical crack by the temp sender. i know bad pic thanks 4 ur help !let me know wat to do.. It's my car if it was a customers I would flat out replace manifold.


I'd v-grind it just a little with a dremel and JB Weld it.
As long as it's not right beside the exhaust manifold, it should hold fine.

I JB'd a pin hole in the radiator on the racecar and it's still there after 5 years (and still not leaking).


Regular jb weld? okay I'll try that , and if that dont work I 'll put a chevy man. on it ty all for ur help .
Posted on: 2012/2/10 3:15
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BillH Re: What a piece of crud!
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Quote:

engineholic wrote:

Regular jb weld? okay I'll try that , and if that dont work I 'll put a chevy man. on it ty all for ur help .


Yea, regular, it's a tad stromger than JB Quik.

If it doesn't work, you can just grind it out.
Plus, it's cheap. The 3M stuff starts at $20 and goes higher.
Posted on: 2012/2/10 4:06
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EngineDoctor Re: What a piece of crud!
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Okay I will deal with it on weekend. time to pull the VETTE out of retirement once gain thanks for the support , love this site!
Posted on: 2012/2/10 4:23
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bogus Re: What a piece of crud!
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San Pedro, CA
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JB Weld rocks!
Posted on: 2012/2/10 4:43
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