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BrianCunningham | What caused this to break? | ||
Senior Guru
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http://forums.corvetteforum.com/off-topic/2470310-pic-ruh-roh.html
http://forums.corvetteforum.com/autoc ... t-ss-sway-bar-ruh-ro.html Quote: Datawiz; |
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Posted on: 2009/11/18 18:06
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bogus | Re: What caused this to break? | ||
Grand Imperial Pooh-Bah
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bad aluminum.
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Posted on: 2009/11/18 19:44
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BillH | Re: What caused this to break? | ||
The Stig Moderator
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The broaching of the internal splines will create stress risers.
But what broke the part is simple, the sockethead cap screw has been overtightened, probably more than once. |
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Posted on: 2009/11/18 19:57
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CentralCoaster | Re: What caused this to break? | ||
Senior Guru
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If the part is designed properly, overtightening the screw wouldn't break it there. The aluminum would bottom out into the splines and further tightening would just strip it or snap the aluminum between the screw and sway bar. It does look like overtightening did it though, but only because the ID of the aluminum was too large. That part that broke sees the most stress during tightening, even though it's not the thinnest part.
I don't like the idea of clamping something onto a splined shaft like that, it will never distribute the load evenly and knowing where the stresses will happen is a crapshoot and completely dependent on mfg tolerances. Either use a press fit or just oversize the part. |
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Posted on: 2009/11/18 22:24
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MK 82 | Re: What caused this to break? | ||
Senior Guru
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An elephant sat on it.
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Posted on: 2009/11/18 22:42
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TommyT-Bone | Re: What caused this to break? | ||
Chair-man of the bored
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What caused this to break?
Stress. |
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Posted on: 2009/11/19 2:45
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