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Engine used in the ZR1, 1990-1995, manual only....
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rklessdriver New Roll Bar Pics
Senior Guru
Woodbridge, VA
1318 Posts
Member since:
2008/1/4 0:00



Offline
My 92 Just got out of the Chassis shop.

As promised here are the initial pics. Nothing super special, typical 4pt roll bar. It is made out of 1 3/4" .120 wall DOM seamless tubing. The center bar going thru the floor is a "pinion snubber" I specified to keep the C-Beam from flexing and my D44 housing in 1 pc. It makes contact directly on top of my ZF Doc C-Beam Plate.

[IMG]http://i50.photobucket.com/albums/f303/rklessdriver/Corvette/DSCF1180.jpg[/IMG]

[IMG]http://i50.photobucket.com/albums/f303/rklessdriver/Corvette/DSCF1183.jpg[/IMG]

[IMG]http://i50.photobucket.com/albums/f303/rklessdriver/Corvette/DSCF1182.jpg[/IMG]

My long time friend Doug Stevens who I orginally asked to build this for me, did not have time to do it. So I tapped another long time friend to do it. I'm lucky to have been involved in racing my entire life and have so many people close to me who are able to do a first class job.

As you can see Russ also reinforced the front "triangle" mounting point at the frame and cut and put all the fiberglass back to seal the interior up from road noise as much as possible.

I will post a few more pics after I get everything painted, the carpet cut and put back in the car.

BTW cost was $700.00 installed.
Will
Posted on: 2009/6/29 20:57
_________________
1984 Corvette. 434 SBC with a Powerglide.
Best pass - 8.48@160MPH 1.23 60ft on MT 275/60R15 Radials.

1972 Corvette. LS5 454 BBC with M20 4 speed.
Best Pass - Doing good to just pass a gas station.
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pianoguy Re: New Roll Bar Pics
Guru Emeritus
Apple Valley, MN
14762 Posts
Member since:
2007/12/29 0:00



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Looks like a great job! It would be hell to get my golf clubs in there after that, though ;-)
Posted on: 2009/6/29 23:41
_________________
1996 LT4

�Before you criticize someone, you should walk a mile in their shoes. That way when you criticize them, you are a mile away from them and you have their shoes.�- Jack Handey
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BrianCunningham Re: New Roll Bar Pics
Senior Guru
Boston, MA for the most part :)
7763 Posts
Member since:
2007/12/30 0:00



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Looks like you built up the front mount just under the roll hoop.

Was this to move the hoop more forward?

Let us know how the pinion snuber works out.
Posted on: 2009/6/30 13:37
_________________
Polo Green 95 LT1 6-spd http://mysite.verizon.net/vzevcp74/
383 LT1/Vortech Supercharger/AFR heads/Rod end suspension/Penske-Hardbar dual rate coilovers/Wilwood 6pot brakes
NCCC Governor: http://BayStateCorvetteClub.com
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rklessdriver Re: New Roll Bar Pics
Senior Guru
Woodbridge, VA
1318 Posts
Member since:
2008/1/4 0:00



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Quote:

BrianCunningham wrote:
Looks like you built up the front mount just under the roll hoop.

Was this to move the hoop more forward?

Let us know how the pinion snuber works out.


Yes Russ plated/reinforced that triangle area a little bit. I've seen a lot of folks mount their main hoops there. He said it was a strong area of the frame and he liked how it moved the main hoop forward a few inches which in his opinion should be better if I ever get this thing on it's roof... No plans to test that BTW.

As for the snubber. I guess if I don't rip the nose off the D44 first launch at the drag strip - we can call it successful...
Will
Posted on: 2009/6/30 14:15
_________________
1984 Corvette. 434 SBC with a Powerglide.
Best pass - 8.48@160MPH 1.23 60ft on MT 275/60R15 Radials.

1972 Corvette. LS5 454 BBC with M20 4 speed.
Best Pass - Doing good to just pass a gas station.
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Matatk Re: New Roll Bar Pics
Webmaster
SW Chicago Burbs
22811 Posts
Member since:
2008/1/7 0:00



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I like the reinforcement. The snubber is a piece of rubber that touches the c-beam, right? Is it removable in case you need to take out the c-beam? Are there pics of underneath that are visible?

Matthew
Posted on: 2009/6/30 20:35
_________________
2002 EBM convertible, Magnusson supercharger, cam, headers, etc.
1989 Corvette...RIP
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rklessdriver Re: New Roll Bar Pics
Senior Guru
Woodbridge, VA
1318 Posts
Member since:
2008/1/4 0:00



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Quote:

Matatk wrote:
I like the reinforcement. The snubber is a piece of rubber that touches the c-beam, right? Is it removable in case you need to take out the c-beam? Are there pics of underneath that are visible?

Matthew


No rubber. The snubber is solid. The tube runs down and has a 1/2" plate the same size as the c beam plate welded to the end. The plate just barley makes contact with the C beam plate. I didn't want any rotational movement from the D44 housing as they tend to rip the case apart or break the pinion/snout off them in really high HP cars. I also have some solid batwing bushings in back to help it out.


The snubber bar is not removeable (at present) but the upper C-Beam plates have the bolts welded/captured in place so it is a simple unbolt from the bottom, then slide the top C-Beam plate out and then slide the C-Beam back and over like normal. I thought that sometime in the future I would like to be able to pre load the housing or whatever - so I still may modify this at a later date.

I will take some pics from the bottom and from the top (with the bar painted and carpet back in the car) this weekend.
Will
Posted on: 2009/7/1 0:29
_________________
1984 Corvette. 434 SBC with a Powerglide.
Best pass - 8.48@160MPH 1.23 60ft on MT 275/60R15 Radials.

1972 Corvette. LS5 454 BBC with M20 4 speed.
Best Pass - Doing good to just pass a gas station.
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bogus Re: New Roll Bar Pics
Grand Imperial Pooh-Bah
San Pedro, CA
20861 Posts
Member since:
2005/9/7 0:00



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way cool!!! I assume it really tightens the chassis, too.
Posted on: 2009/7/1 5:09
_________________
The single biggest problem with communication is the illusion that it has taken place. - George Bernard Shaw

Education is the best tool to overcome irrational fear. - me

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Epimax Re: New Roll Bar Pics
Elite Guru
Wilmington, NC
1814 Posts
Member since:
2008/12/30 13:16



Offline
That is SWEET!
Posted on: 2009/7/1 11:44
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