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Print in friendly format Send this term to a friend  Sheet Molded Compound
Also known as SMC.

This is the stuff that all C4 Corvettes are made of.

It’s similar to fiberglass, but much more durable.

The only issu...
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sixstring1 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
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22 Posts
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2011/2/9 16:12



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HELP>> egr valve replacement??
Posted on: 2011/2/19 18:37
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bogus Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
Grand Imperial Pooh-Bah
San Pedro, CA
20859 Posts
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2005/9/7 0:00



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Welcome!



This is really an easy job. You will need a 10mm wrench to remove the bolts that hold the EGR onto the intake. It's a tight fit, but the wrench is the best bet. I found that a gear drive wrench is even better (ratchet wrench).

You remove the 2 bolts and the EGR kinda just falls off. There is a vacuum line that needs to be disconnected. You can reuse the EGR gasket.
Posted on: 2011/2/19 20:46
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The single biggest problem with communication is the illusion that it has taken place. - George Bernard Shaw

Education is the best tool to overcome irrational fear. - me

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BillH Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
The Stig Moderator
Reno
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Stuff a towel down there after you remove the EGR just in case you drop those little EGR mounting bolts.
Posted on: 2011/2/19 21:11
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sixstring1 Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
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22 Posts
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2011/2/9 16:12



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Thank you.. I aprrediate the help.. I love my car but it always seems the shops want to make you pay extra becuase it is a corvette.. so I want to learn to work on it myself..
Posted on: 2011/2/21 19:41
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Ultraman Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
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Huskerland
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2009/9/12 19:16



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Quote:

sixstring1 wrote:
Thank you.. I aprrediate the help.. I love my car but it always seems the shops want to make you pay extra becuase it is a corvette.. so I want to learn to work on it myself..


That is a big reason the Guru exsists, to help stamp out the Corvette tax. Welcome to the club!
Posted on: 2011/2/21 22:18
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sixstring1 Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
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22 Posts
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2011/2/9 16:12



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thanks everyone.. lol the corvette tax .. but it is true so i will now try to become my own mechanic..
Posted on: 2011/2/22 8:12
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2514fj Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
On Sabbatical
Georgetown, Tx.
1 Posts
Member since:
2011/6/20 16:21



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I have done this myself and it was an easy fix. The only thing I did different was, I used a valve wrench to loosen the valve.
Cheers
Posted on: 2011/6/20 16:30
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biggrizzly Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
2011 Memorial Day Car Show Winner!
Chesapeake Beach, Maryland
4543 Posts
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2006/4/23 0:00



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Quote:

2514fj wrote:
I have done this myself and it was an easy fix. The only thing I did different was, I used a valve wrench to loosen the valve.
Cheers


WTF?
Posted on: 2011/6/20 16:34
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Don Haller
Corvette Club of America
94Coupe, 383Stroka, PeteK Trans, 3000stall, 3.54rear, Konis and bigger sways.
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bogus Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
Grand Imperial Pooh-Bah
San Pedro, CA
20859 Posts
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This person has no clue of what an EGR valve is.

However, I know what a valve wrench is, and since I know that, and he doesn't, this means he is either an ignorant fool or a really bad spammer.

I am betting on spammer.

BANNED!
Posted on: 2011/6/20 19:47
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The single biggest problem with communication is the illusion that it has taken place. - George Bernard Shaw

Education is the best tool to overcome irrational fear. - me

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hdfire Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
Guru Newb
Crest Hill, IL
48 Posts
Member since:
2010/12/19 17:22



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Quote:

sixstring1 wrote:
Thank you.. I aprrediate the help.. I love my car but it always seems the shops want to make you pay extra becuase it is a corvette.. so I want to learn to work on it myself..



You've come to the right place!
I'm an old "gear head", but new to Vette's. These guys
have been a world of help.
Welcome and good luck with your car!
Posted on: 2011/6/20 23:36
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screamin_conure Re: 96 lt1 egr valve replacement anyone done this? pics tips?? thank you.
Senior Guru
Northwest Indiana
346 Posts
Member since:
2009/10/20 20:55



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Hey Sixtring1, were you ever able to get your EGR valve changed out? I completely missed this post back in February.

I did this last summer on my '92. I got the first bolt out (the one on the "driver's" side) without too much problem. I probably spent an hour trying to get a wrench on the second one before I decided screw it, and lifted the fuel rails. Had the old valve out, the new one in, and the fuel rails buttoned back down fifteen minutes later. If you do decide to lift the fuel rails to get at the EGR, just make sure you smear a little bit of lube (I like dish soap) on the injector o-rings before you re-seat the rails and also make sure the rails go on straight and even before you tighten them back down. Then turn the ignition on but don't start it (this will activate the fuel pump and pressurize the fuel rails again) and check for any fuel leaks around the injectors.
Posted on: 2011/6/22 15:12
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