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sliding Main caps question
Senior Guru
Zagreb, Croatia
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I've acquired a second block for my engine (since my original block can't be repaired). Problem is that this block wasn't assembled when I got it and now I don't know main caps positions.

Is there any way to identify main caps position?
If I switch their positions, is align honing a must?
Posted on: 2009/9/19 8:16
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BillH Re: Main caps question
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Quote:

sliding wrote:

Is there any way to identify main caps position?
If I switch their positions, is align honing a must?


Someone should have marked the caps, sometimes they are numbered just with punch marks.
Yep, if not, you need to hone it.
Posted on: 2009/9/19 13:08
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vetteoz Re: Main caps question
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The factory main caps usually are marked with the positions.A cast number on the top of the cap sometimes not easy to read
Posted on: 2009/9/19 14:31
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sliding Re: Main caps question
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I can only read nr.2 on one of the caps. And all of them are marked with letter F and arrow. I suppose that shows cap orientation.
Posted on: 2009/9/19 16:10
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Durango_Boy Re: Main caps question
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Yeah the arrow marks orientation. I sometimes spray cleaner over the caps and sand the tops of the numbers with sand paper to make the numbers a little easier to read. Might give you a better idea. 1 & 4 are the most similar so the more detail you can make out the better.

If you can't get them identified I agree you need to get it honed at a machine shop.
Posted on: 2009/9/19 16:21
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sliding Re: Main caps question
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After a little closer examination, I think that I've located numbers 2, 3 and 4 and that's enough.

Other question is, if I put a crank that was in different engine into this
block, does it also require align honing or some other machining?


Thanks for that tip Durango. I'm not 100% sure about 4 so I'll try it like you said.
Posted on: 2009/9/19 16:23
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bogus Re: Main caps question
Grand Imperial Pooh-Bah
San Pedro, CA
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At this point, take the block, mains and such to good machince shop, with all the specifications and have it done right.

I know it won't be cheap, but a good machinist can read numbers and such.

If you don't do this, the engine will die much sooner than you realize.

The more you spend here - money and time - will save you in the end. It's time to buy some microgauge!!!!
Posted on: 2009/9/19 18:40
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Durango_Boy Re: Main caps question
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I agree, some or all of your components need to go to the machine shop.

If you are using a used crank from any engine you need to have the crank turned...or use it as a core for a turned crank, and just get over sized rod and main bearings to match the crank journal sizes.

I would also suggest, even though you haven't mentioned it, having the rod ends reconditioned. They will check the rod end for round and don't be surprised if you end up needing a new rod or two.
Posted on: 2009/9/19 18:52
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sliding Re: Main caps question
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I'll use new rods so that won't be a problem. I will take the block to machine shop and have done everything that's needed.
I'm only asking this questions because I want to be 100% sure that machine shop will do everything right.
I've had previous bad experiences so now I check everything by myself.
I can check all the clearances, but I can't check if align honing should be done or if It'll be done right.
Posted on: 2009/9/19 20:30
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Calm Re: Main caps question
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If it's a 2 bolt main block, now would be the time to buy splayed caps before going to the machine shop, I'd think.
Posted on: 2009/9/19 20:41
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BillH Re: Main caps question
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Quote:

sliding wrote:
I'm only asking this questions because I want to be 100% sure that machine shop will do everything right.
I've had previous bad experiences so now I check everything by myself.
I can check all the clearances, but I can't check if align honing should be done or if It'll be done right.


If you're serious about checking this stuff, it's time to invest in a dial bore gage. They're aren't that expensive, about $170 for a decent one. I have a Fowler, made in England. 1.4 in. to 6 in. range, reads in 1/2 thousandths.

With it and a micrometer, you can check the caps & block for size and out of round.

You can't depend on every machineshop, I had a block come back after bore & hone with one cyl tapered. Without the bore gage, I would have just installed the piston and run it.
Posted on: 2009/9/19 22:14
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anesthes Re: Main caps question
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Boston, MA
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Nobody marks caps. Every trip to the machine shop and the caps are laying off to the side.

Why?

Because it's impossible to not see where they went. There is obvious hone marks that are unique to each saddle.

Some caps are marked from the factory, I've seen the 2 3 4 thing with the arrows too, but everyone knows you should check how the caps lock into the block (they should click in with a firm push or tap, not be loose) and check the bore and hone marks at the same time.


-- Joe
Posted on: 2009/9/19 23:24
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anesthes Re: Main caps question
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Quote:

Calm wrote:
If it's a 2 bolt main block, now would be the time to buy splayed caps before going to the machine shop, I'd think.


That gets expensive.

While stronger, it's an awful expense.

-- Joe
Posted on: 2009/9/19 23:26
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sliding Re: Main caps question
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Zagreb, Croatia
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Thanks for all the inputs guys. I won't go with splayed caps on this engine as i plan to see max 420 crank HP and 2-bolt (with ARP stud kit) should be enough.

Quote:

BillH wrote:

If you're serious about checking this stuff, it's time to invest in a dial bore gage. They're aren't that expensive, about $170 for a decent one. I have a Fowler, made in England. 1.4 in. to 6 in. range, reads in 1/2 thousandths.

With it and a micrometer, you can check the caps & block for size and out of round.

You can't depend on every machineshop, I had a block come back after bore & hone with one cyl tapered. Without the bore gage, I would have just installed the piston and run it.


That's exactly what I'm looking at on e-bay. Fowler
seems like good quality/price tool.
Posted on: 2009/9/20 13:19
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BillH Re: Main caps question
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Quote:

sliding wrote:

That's exactly what I'm looking at on e-bay. Fowler
seems like good quality/price tool.


I've had mine for quite a while. I did some research on quality and didn't want to go overboard on price.

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Posted on: 2009/9/20 13:44
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