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Abbreviation for the 5th generation of Corvettes built from 1997-2004....
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NC Kid So my car almost caught on fire....
Elite Guru
North Carolina
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Yes. It's true. We pulled the car off the ramps a few minutes ago. My dad started up the car and I started smelling something. The engine started smoking. My dad is saying what is it. He cuts the motor off and below the large pully on the bottom of the car, liquid is gushing out. He said that looks like rain water. It rained very hard last night. I touched it and sniffted it. It was gasoline. It smelled alot stronger than just regular gasoline though. Sort of like a sweet smelling high octane gasoline.(best descritpion) So we have a couple gallons sitting in our driveway now. The car is still leaking. I think the fuel line ruptured. My dad keeps telling me they are metal. To the best of my knowledge, the ones on the front are rubber. He is trying to figure out whats going on now. YES I AM TAKING PICTURESS TO PROVE THIS SITUATION! This is some weird stuff. I am going back out to investigate further. Will post more information as we figure it out. If you have been in this situation before, please comment! Guess I will be carrying a fire extinguisher from now on.
Posted on: 2008/9/1 17:12
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BrianCunningham Re: So my car almost caught on fire....
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Boston, MA for the most part :)
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eep!
Posted on: 2008/9/1 17:18
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NC Kid Re: So my car almost caught on fire....
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North Carolina
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We just tried to start it and the motor wouldn't turn over. Waited a minute then it cranked over. FYI, vats is disabled. So..
Posted on: 2008/9/1 17:20
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bogus Re: So my car almost caught on fire....
Grand Imperial Pooh-Bah
San Pedro, CA
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there are high pressure rubber lines that connect from the metal lines from the tank to the metal lines that feed up to the fuel rails.

These rubber lines are designed to flex when the engine revs and such. They are a pain to replace. When you replace them, to to NAPA and get "high pressure fuel injection hose". Nothing else will deal with this correctly. Get about 6'. Replace both... why take all of that apart when you can get away with doing the labour once?

Also, the risk of fire from this is surprisingly low... gas isn't all that flamable as a liquid... the vapours suck, tho. I would reclean the engine bay, now. Gas is very corrosive. You don't want that sitting on belts or wiring for any extended period of time.

A fire extinguisher is always a good idea! Especially on older cars.
Posted on: 2008/9/1 17:22
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Education is the best tool to overcome irrational fear. - me

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NC Kid Re: So my car almost caught on fire....
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Quote:

bogus wrote:
there are high pressure rubber lines that connect from the metal lines from the tank to the metal lines that feed up to the fuel rails.

These rubber lines are designed to flex when the engine revs and such. They are a pain to replace. When you replace them, to to NAPA and get "high pressure fuel injection hose". Nothing else will deal with this correctly. Get about 6'. Replace both... why take all of that apart when you can get away with doing the labour once?

Also, the risk of fire from this is surprisingly low... gas isn't all that flamable as a liquid... the vapours suck, tho. I would reclean the engine bay, now. Gas is very corrosive. You don't want that sitting on belts or wiring for any extended period of time.

A fire extinguisher is always a good idea! Especially on older cars.


I was hoping you'd post. Ill cover the distributor/alternator and soak it down with the hose and simiple green once it's all fixed up.
Posted on: 2008/9/1 17:24
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NC Kid Re: So my car almost caught on fire....
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North Carolina
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Can I get something just as good at Autozone or advance auto? Napas not open.
Posted on: 2008/9/1 17:50
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Schrade Re: So my car almost caught on fire....
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eastern NC / e-i-e-i-o
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Do like I've done...

Quote:

Blade_1 wrote:
Quote:

bogus wrote:
Here you go:

Module #1 is the CCM - Central Control Module.

Module #4 is the PCM - Powertrain Control Module.

Module #9 is the EBCM - Electronic Brake Control Module (ABS/ASR).

Module A? Never heard of that.

By selecting to display the error codes on the speedometer, you are getting them from the CCM; it is reading the codes and handing them back. If you get the codes from the flashing SES, then that's direct from the PCM.

In my 1992 FSM, the CCM code procedures are found in section 8D, book 1, titled Central Control Module.


I hope this clears up some stuff for ya...


Yes sir, it does - I just found the same reference to section 8D CCM in the 'diagnostic aids', in my volume 2.

All problems are solved - just makin' a new checklist...

matches
looooong stick
marshmallows
Posted on: 2008/9/1 18:02
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NC Kid Re: So my car almost caught on fire....
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North Carolina
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Im lost.
Posted on: 2008/9/1 18:03
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NC Kid Re: So my car almost caught on fire....
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Ok, what size is it on my 86? Getting it from advanced. Thanks.
Posted on: 2008/9/1 18:15
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bogus Re: So my car almost caught on fire....
Grand Imperial Pooh-Bah
San Pedro, CA
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just be damned sure the line is high pressure fuel. it should say it on the hose itself. don't depend on the moron behind the counter to be sure.

also get 8 hose clamps and put two on each hose line. This will improve sealing and create redundancy.
Posted on: 2008/9/1 18:27
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Education is the best tool to overcome irrational fear. - me

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NC Kid Re: So my car almost caught on fire....
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North Carolina
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Well here is what happened. Me and my dad got four metal hoses off and ripped the rubber ones off of those. We also found a piece of the air pump tubing we apparently missed. It looks like a small shower head by the water pump lol. Anyway, we are having the car towed to the mecahnics to redo the hoses. The fittings are welded onto the metal hoses and the rubber is connected via inside the hose. It's 6:00 right now and everyones closed. My parents and I came to the conclusion, if the car breaks now, the mechanic can have it towed back to him and fix it for free. If we keep messing with it, we may not have it done correctly and it may break again away from home. So....So far we have the lifter or mysterious ticking noise to be fixed, the fuel hoses reassembled/reinstalled, and it's pretty much a said deal on the injectors. Going with the Bocsh III. Mekanic said they were good and almost silent. Sounds good to me and for less than 200, what the hell, kill two birds with one stone since the tops going to be off anyway. That should fix all the fuel system issues then.

Thanks for the help gents!

Peace out.
Posted on: 2008/9/1 21:53
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Matatk Re: So my car almost caught on fire....
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Good luck with the hoses. If mine go, I'm replacing them w/stainless steel like I've seen a few people do - looks very cool.

Matthew
Posted on: 2008/9/1 22:27
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cuisinartvette Re: So my car almost caught on fire....
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Try and use fittings and a good F.I. type hose, not the stuff that comes off the reel at autozone. Goodrich makes some good stuff. It isnt cheap but beats a fire. do not rely on clamps. FI hose is tough stuff and what feels like a tight clamp in reality isnt doing much at all. Good luck.
Posted on: 2008/9/2 1:09
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Slalom4me Re: So my car almost caught on fire....
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Edmonton, AB
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Do not take chances with fuel lines. The C4 L98 lines run
adjacent to the passenger side exhaust manifold and the
flexible hose segments are near #2 exhaust port. A fuel
leak at start-up of a cold engine may not ignite if
discovered quickly, but my vote is that a fuel leak on a
warm engine has a high likelyhood of igniting. On an
engine that is working (road/track) it is a certainty.

The rubber sections of the OEM hard lines have collars
swaged into place at the unions where the rubber and steel
lines meet. These unions are similar in appearance to
power steering lines.

Resized Image

A first step might be to check whether replacement supply
and return lines are available from GM. If not, then
check aftermarket sources like Classic Tube - they list
FI feed and return lines in either OE or SS styles for
89-90 C4s.

I am unaware of whether field repair of these OEM types of
unions is possible. Presumably, there may be local
industrial hose firms that have the equipment to do so, or
perhaps national firms might offer a rebuild service.

Alternatively, it may be possible to use products such
as Aeroguip's Versil-Flare Flareless AN Tube Nuts and
Ferrules to modify the existing lines to accept a section
of braided hose to replace the OEM rubber hose. (Note
that bend radius of SS braid may not be adequate for this
purpose.) One requirement for this approach is for there
to be tube nuts and ferrules available in the correct size
to fit the metal portions of the OEM fuel line.

Resized Image

A different, more common approach seen in the past is to
use Metric-to-AN adapter fittings to replace the supply &
return line sections. The OEM sections that run from the
fuel filter under the passenger footwell forward to the L98
fuel rail are removed, adapter fittings are installed in
the OEM fittings and then hoses with AN fittings are used
to complete the supply & return fluid paths.

.
Posted on: 2008/9/2 5:24
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bogus Re: So my car almost caught on fire....
Grand Imperial Pooh-Bah
San Pedro, CA
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I agree with all of the above. The lines need to be as good as humanly possible.

This is just another example of how the prior owner of bastet44's 87 really screwed the pooch. On her 87, the fuel lines were rubber with hose clamps. Seriously. I thought that was OEM... a little odd, but I thought they were OEM.

My ignorance. Thanks for clearing it up, gang!
Posted on: 2008/9/2 5:33
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Education is the best tool to overcome irrational fear. - me

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anesthes Re: So my car almost caught on fire....
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Boston, MA
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I replaced all mine with -6AN hoses and fittings. 16MMx1.5 saginaw into the fuel filter, and a female version into the hard return line. Re-routes the lines up around the blower motor.

When I had the factory lines, I had the car idling for a few minutes. I hit the feel line with my IR gun. 187f. The line is soo close to the headers it super heats the fuel. First discovered this when doing an injector swap on a '90, that had been run about 20 minutes prior. The fuel coming out of the rail was soo damn hot it burned. The factory routing, like MANY other things on a C4 is outright retarded.

-- Joe
Posted on: 2008/9/2 11:48
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cuisinartvette Re: So my car almost caught on fire....
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interesting (actually disturbing) the fuel line is placed in a way that allows it to get that hot.
Posted on: 2008/9/2 13:11
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anesthes Re: So my car almost caught on fire....
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Boston, MA
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Quote:

cuisinartvette wrote:
interesting (actually disturbing) the fuel line is placed in a way that allows it to get that hot.


I know I've been on this bandwagon for some time now, and folks are probably getting sick of it but. I really must say the C4 is a horribly built and designed car. There is so many things on the C4 that are just dumb, or poorly crafted. I really don't know what GM was thinking. Obviously I'm more the fool for keeping it (and keeping dumping money in it) but I really made a mistake jumping from fbody to the C4. I should have built a C3 or C5.. Most GM production cars of the same time period do something a certain way. The C4 has to do it in a different, more complex way. Oh well.

-- Joe
Posted on: 2008/9/2 13:19
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cuisinartvette Re: So my car almost caught on fire....
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I share your senttments. Such a neat looking and driving car, but God, outside of that what a POS in so many ways lol.
Posted on: 2008/9/2 13:31
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Slalom4me Re: So my car almost caught on fire....
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Edmonton, AB
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The SBC and BBC had their fuel pumps positioned at the
front passenger side since day one.

The routing of L98 fuel lines replicates the path used for
the previous carbureted generation(s). The path for the
LTx marks the first significant revision since the Chev V8
debuted in '55.

A lot of cars, trucks, commercial vehicles, boats, and
who knows what else have operated for their entire
existance with the fuel line configured to run near the
block and exhaust.

Fuel line maintenance is not given sufficient consideration
on North American vehicles. I am unsure of the reason,
perhaps OEM materials and environmental/operating
conditions enable NA fuel lines to last longer? Euro car
enthusiasts in the know make a point of replacing flexible
sections of fuel lines on a 7-10 yr basis. Early C4s have
now been in service for up to 25 yrs. Tick, tock ...

Gasoline possesses a significant amount of energy and there
are no shortage of videos depicting the consequences of
a fuel fire.

The typical enthusiast is often under-equipped for fighting
a fire at home or on the road. Hazards from a fuel line
leak may be compounded by the quantity of fuel in the tank,
gravity, siphoning action and the difficulty of accessing
locations for leaks. Fire caused by fuel flash-igniting on
hot adjacent surfaces may be momentarily extinguished only
to re-ignite when more fuel siphons out and contacts still
-hot surfaces (or is ignited by sparks from electrical
wires whose insulation has been compromised.)

There may be little left of the vehicle by the time the
firemen arrive. If the car is in a garage, a vehicle fire
threatens the building, contents and occupants.

.
Posted on: 2008/9/2 16:17
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CentralCoaster Re: So my car almost caught on fire....
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San Diego, CA
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Replacing the entire piece with stainless braided is nice, IF you can keep it from rubbing on anything.

I'd just buy the replacement factory piece, or go to your local hose or A/C shop and have them rebuild those lines. If the rubber is in fact leaking, they can replace it and braze or otherwise install onto the existing ends and put new swaged connections and rubber hose.

The parts stores should all have Goodyear fuel injection hose with the blue liner inside. It's expensive, about $5 per foot, if you can figure out how to make use of it.
Posted on: 2008/9/2 16:57
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Slalom4me Re: So my car almost caught on fire....
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Edmonton, AB
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1989 L98 supply and return fuel lines
- from filter to fuel rail.

Resized Image

.
Posted on: 2008/9/2 17:04
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anesthes Re: So my car almost caught on fire....
Master Guru
Boston, MA
646 Posts
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Quote:

Slalom4me wrote:
The SBC and BBC had their fuel pumps positioned at the
front passenger side since day one.

The routing of L98 fuel lines replicates the path used for
the previous carbureted generation(s). The path for the
LTx marks the first significant revision since the Chev V8
debuted in '55.



What? No, none of my fbody's, my buick ever ran them within 2" of the header, on the inner side of the rail. On all 4 of my 3rd gen fbody's they ran them down the driver side, snaked up the tunnel and stopped under the steering column on the TOP side of the rail away from the heat where they switched to rubber.

On the C4, the line routing is absolutely RETARDED. End of story. On the Fbody (you know, the car the corvette is FAR superior to according to everyone on CF) they have no problem running rubber hose to cross over the top to the fuel rails. Yet on the vette they have to snake the line up the front of the block? Sure, it's more hidden but it also gets too hot.

Quote:

Slalom4me wrote:

A lot of cars, trucks, commercial vehicles, boats, and
who knows what else have operated for their entire
existance with the fuel line configured to run near the
block and exhaust.

.


"Near" is the keyword. On the vette it's too close. The line could have ran on the top of the rail, then changed to a hose.

-- Joe
Posted on: 2008/9/2 17:08
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anesthes Re: So my car almost caught on fire....
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Boston, MA
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Quote:

CentralCoaster wrote:
Replacing the entire piece with stainless braided is nice, IF you can keep it from rubbing on anything.

I'd just buy the replacement factory piece, or go to your local hose or A/C shop and have them rebuild those lines. If the rubber is in fact leaking, they can replace it and braze or otherwise install onto the existing ends and put new swaged connections and rubber hose.

The parts stores should all have Goodyear fuel injection hose with the blue liner inside. It's expensive, about $5 per foot, if you can figure out how to make use of it.


The twist-tite stuff summit sells is fairly cheap. About $2.70 a foot. I know everyone likes the looks of the braided line but it's not as flexible. This stuff is good for 250psi.

http://store.summitracing.com/partdet ... -220783&view=1&N=700+150+

-- Joe
Posted on: 2008/9/2 17:12
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Slalom4me Re: So my car almost caught on fire....
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Edmonton, AB
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I'll defer to anesthes' superior experience with the L98
powered F-Body. I owned a '96 Camaro, but it had the
Buick 3.8 V6.

.
Posted on: 2008/9/2 17:18
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NC Kid Re: So my car almost caught on fire....
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North Carolina
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Thanks. There is alot of reading in this thread I need to review but just so you guys won't think I am ignoring your thoughts(im not), the car is with the shop. Going to talk to him hopefully tomorrow and see what he can discover and take actions from there before stuff gets bought that don't need to be bought.
Posted on: 2008/9/2 21:36
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